FilmPETHDPEPelletizingPipeShipments
Pipe Extrusion · 02

PPR Pipe Extrusion Line

Compared with PE pipe, PPR pipe can be used to transport hot water. Usually, it is used inside building for hot water supply. Nowadays, there are many kind of PPR pipe, for example, PPR fiberglass composite pipe, also PPR with overinsistent outer layer and antibiosis inner layer. Our PPR pipe extrusion line can fully satisfy customer requirement. Our PPR pipe extrusion can process wide range of material, including HDPE, LDPE, PP, PPR, PPH, PPB, MPP, PERT, etc.

Our PPR pipe extrusion line can produce from size of minimum 16mm to 160mm with single layer or multi-layer or even multi-layer with double cavity to save machine cost and operation cost.

Rated output
150–450 kg/h
Final product
Finished pipe
Input material
PPR, PP-RCT
Delivery
Turnkey project
  • Configured to your material, output and floor space
  • English operating manual and remote technical support
  • Spare parts supplied during and after warranty
01 / APPLICATIONS

Application for Our PE Pipe Extrusion Line

Green plastic pipes on a dark wet surfaceWhite plastic pipes with green inner layers
02 / SPECIFICATIONS

Parameter overview

Technical specifications · values vary with material and configuration
ModelPipe Range (mm)Output Capacity (kg/h)Main motor (kw)
PPR6316 – 63150 – 26045 – 75
PPR63S*16 – 63x2260 – 45075 – 132
PPR11020 – 100190 – 32055 – 90
PPR16050 – 160260 – 40075 – 110
S* means double cavity, two pipes produced at same time.
03 / PROCESS

Production equipment and process

Flow diagram for PE and PPR pipe extrusion stages
04 / EQUIPMENT

Pipe line detail photo set

Single Screw Extruder01

Single Screw Extruder

Based on 33:1 L/D ratio for screw design, we have developed 38:1 L/D ratio. Compared with 33:1 ratio, 38:1 ratio has advantage of 100% plasticization, increase output capacity by 30%, reduce power consumption up to 30% and reach almost linear extrusion performance.

Extrusion Mold02

Extrusion Mold

Extrusion mold apply spiral structure, each material flow channel is placed evenly. Each channel is after heat treatment and mirror polishing to ensure material flow smoothly. Mold structure is compact and also provide stable pressure, always from 19 to 20Mpa. Under this pressure, pipe quality is good and very little effect on the output capacity. Can produce single layer or multi-layer pipe.

Vacuum Calibration Tank03

Vacuum Calibration Tank

Vacuum calibration tank is used to shape and cool pipe, so as to reach standard pipe size. We use double-chamber structure. First chamber is in short length, to ensure very strong cooling and vacuum function. As calibrator is placed in the front of first chamber and pipe shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of pipe.

Cooling Tank04

Cooling Tank

Cooling tank is used to cool pipe further.

Haul-off Machine05

Haul-off Machine

Haul-off machine provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.

Automatic Cutter06

Automatic Cutter

Automatic cutter controlled by PLC, working together with haul-off machine to have precise cutting. Customer can set the length of pipe they want to cut. Multi-feed-in actions for the accomplishment of one cutting process (protect blades and saws, prevent from blade and saws stuck for thick pipe and cut face of pipe is smooth).

Stacker07

Stacker

To support and unload pipes. Length of stacker can be customized.

Reference project

Turnkey Project Delivery Case

  • MaterialLDPE Agricultural Film
  • Output Capacity1000KG/H
  • Floor Space500 m²
  • Installation Power725KW
  • Water Consumption35 m²/H

GANGSU provides operation manual (English version) to instruct how to maintain and install and operate the machine, if any technical problem, the buyer can communicate with the seller by phone call and email. During warranty period, the seller will change spare parts (except for wearing parts like: blades, heating parts and small electrics etc.) for the buyer when parts worn-out free of charge. GANGSU will deliver the needed parts to you.

01
150–3,000 kg/h

PE Pipe Extrusion Line

High-speed, low-energy HDPE pipe extrusion from 16 to 2,000 mm, single or multi-layer.

HDPEPE100PERT
03
180–1,200 kg/h

PVC Pipe Extrusion Line

Single to four-cavity lines for U-PVC, C-PVC and M-PVC pipe from 16 to 1,000 mm.

U-PVCC-PVCM-PVC
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Let’s configure your PPR Pipe Extrusion Line.

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Marco GuYour contact at Gangsu

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