Through long time and continuous innovation and testing, Gangsu has developed the new generation PE pipe extrusion line with high automation, high speed, high reliability, low energy consumption. Our PE pipe extrusion can process wide range of material, including HDPE, LDPE, PP, PPR, PPH, PPB, MPP, PERT, etc.
Our PE pipe extrusion line can produce from size of minimum 16mm to 2000mm with single layer or multi-layer.
| Model | Pipe Range (mm) | Output Capacity (kg/h) | Main Motor (kw) |
|---|---|---|---|
| PE63 | 16 – 63 | 150 – 300 | 45 – 75 |
| PE110 | 20 – 110 | 220 – 360 | 55 – 90 |
| PE160 | 50 – 160 | 300 – 440 | 75 – 110 |
| PE250 | 75 – 250 | 360 – 500 | 90 – 132 |
| PE315 | 90 – 315 | 440 – 640 | 110 – 160 |
| PE450 | 110 – 415 | 500 – 800 | 132 – 200 |
| PE630 | 250 – 630 | 640 – 1000 | 160 – 250 |
| PE800 | 315 – 800 | 800 – 1200 | 200 – 355 |
| PE1000 | 400 – 1000 | 1000 – 1500 | 250 – 355 |
| PE1200 | 500 – 1200 | 1200 – 1800 | 355 – 250x2 |
| PE1600 | 710 – 1600 | 1800 – 2400 | 250x2 – 355x2 |
| PE2000 | 800 – 2000 | 2400 – 3000 | 355x2 – 355x2+160 |
01Based on 33:1 L/D ratio for screw design, we have developed 38:1 L/D ratio. Compared with 33:1 ratio, 38:1 ratio has advantage of 100% plasticization, increase output capacity by 30%, reduce power consumption up to 30% and reach almost linear extrusion performance.
02Extrusion mold apply spiral structure, each material flow channel is placed evenly. Each channel is after heat treatment and mirror polishing to ensure material flow smoothly. Mold structure is compact and also provide stable pressure, always from 19 to 20Mpa. Under this pressure, pipe quality is good and very little effect on the output capacity. Can produce single layer or multi-layer pipe.
03Vacuum calibration tank is used to shape and cool pipe, so as to reach standard pipe size. We use double-chamber structure. First chamber is in short length, to ensure very strong cooling and vacuum function. As calibrator is placed in the front of first chamber and pipe shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of pipe.
04Cooling tank is used to cool pipe further.
05Haul-off machine provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.
06Automatic cutter controlled by PLC, working together with haul-off machine to have precise cutting. Customer can set the length of pipe they want to cut. Multi-feed-in actions for the accomplishment of one cutting process (protect blades and saws, prevent from blade and saws stuck for thick pipe and cut face of pipe is smooth).
07To support and unload pipes. Length of stacker can be customized. To coil pipe into roller, easy for storage and transportation. Usually used for pipe below size 110mm. Have single station and double station for choice.
GANGSU provides operation manual (English version) to instruct how to maintain and install and operate the machine, if any technical problem, the buyer can communicate with the seller by phone call and email. During warranty period, the seller will change spare parts (except for wearing parts like: blades, heating parts and small electrics etc.) for the buyer when parts worn-out free of charge. GANGSU will deliver the needed parts to you.
02Hot-water PPR and multi-layer pipe from 16 to 160 mm, including double-cavity configurations.
03Single to four-cavity lines for U-PVC, C-PVC and M-PVC pipe from 16 to 1,000 mm.
Share your feedstock, target output and site conditions. Our experts reply within 24 hours and help you select the right line for your plant.
FactoryNo 17, TongDe Rd, Leyu Town, Zhang Jiagang City, JiangSu Province, China
