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Pe Pipe Extrusion Line

PE Pipe Extrusion Line

Through long time and continuous innovation and testing, Gangsu has developed the new generation PE pipe extrusion line with high automation, high speed, high reliability, low energy consumption. Our PE pipe extrusion can process wide range of material, including HDPE, LDPE, PP, PPR, PPH, PPB, MPP, PERT, etc.
Our PE pipe extrusion line can produce from size of minimum 16mm to 2000mm with single layer or multi-layer.

Application for Our PE Pipe Extrusion Line

Parameter overview

Model	Pipe Range (mm)	Output Capacity (kg/h)	Main Motor (kw)
PE63	16 – 63	150 – 300	45 – 75
PE110	20 – 110	220 – 360	55 – 90
PE160	50 – 160	300 – 440	75 – 110
PE250	75 – 250	360 – 500	90 – 132
PE315	90 – 315	440 – 640	110 – 160
PE450	110 – 415	500 – 800	132 – 200
PE630	250 – 630	640 – 1000	160 – 250
PE800	315 – 800	800 – 1200	200 – 355
PE1000	400 – 1000	1000 – 1500	250 – 355
PE1200	500 – 1200	1200 – 1800	355 – 250x2
PE1600	710 – 1600	1800 – 2400	250x2 – 355x2
PE2000	800 – 2000	2400 – 3000	355x2 – 355x2+160

Production equipment and process

Pipe line detail photo set

Single Screw Extruder

Based on 33:1 L/D ratio for screw design, we have developed 38:1 L/D ratio. Compared with 33:1 ratio, 38:1 ratio has advantage of 100% plasticization, increase output capacity by 30%, reduce power consumption up to 30% and reach almost linear extrusion performance.

Extrusion Mold

Extrusion mold apply spiral structure, each material flow channel is placed evenly. Each channel is after heat treatment and mirror polishing to ensure material flow smoothly. Mold structure is compact and also provide stable pressure, always from 19 to 20Mpa. Under this pressure, pipe quality is good and very little effect on the output capacity. Can produce single layer or multi-layer pipe.

Vacuum Calibration Tank

Vacuum calibration tank is used to shape and cool pipe, so as to reach standard pipe size. We use double-chamber structure. First chamber is in short length, to ensure very strong cooling and vacuum function. As calibrator is placed in the front of first chamber and pipe shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of pipe.

Cooling Tank (Optional)

Cooling tank is used to cool pipe further.

Haul-off Machine

Haul-off machine provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.

Automatic Cutter

Automatic cutter controlled by PLC, working together with haul-off machine to have precise cutting. Customer can set the length of pipe they want to cut. Multi-feed-in actions for the accomplishment of one cutting process (protect blades and saws, prevent from blade and saws stuck for thick pipe and cut face of pipe is smooth).

Stacker / Coiler

To support and unload pipes. Length of stacker can be customized. To coil pipe into roller, easy for storage and transportation. Usually used for pipe below size 110mm. Have single station and double station for choice.

Turnkey Project Delivery Case

Material: LDPE Agricultural Film
Output Capacity: 1000KG/H
Floor Space: 500 m²
Installation Power：725KW
Water Consumption: 35 m²/H

GANGSU provides operation manual (English version) to instruct how to maintain and install and operate the machine, if any technical problem, the buyer can communicate with the seller by phone call and email. During warranty period, the seller will change spare parts (except for wearing parts like: blades, heating parts and small electrics etc.) for the buyer when parts worn-out free of charge. GANGSU will deliver the needed parts to you.

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Send us a message if you have any questions or request a quote. Our experts will give you a reply within 24 hours and help you select the right machine you want.